Propylene Oxide G.I.O Tracker: Plant-Level Capacity and Daily Disruption Tracking & Impact Assessment Since 2015

Overview

 

The global propylene oxide market is marked by a concentrated producer base, capital-heavy operations, and supply chains prone to feedstock swings and regional outages.

The GIO Tracker provides daily, asset-level data on Propylene oxide facilities, covering capacity, feedstock sources (propylene via HPPO, SMPO, or chlorohydrin routes), process technologies, operational status, and past disruption records in hubs like Asia, Europe, and the US. As an essential building block for polyurethanes, propylene glycols, and glycols used in foams, coatings, and antifreeze, propylene oxide prices hinge on propylene and hydrogen peroxide dynamics, despite challenges from high energy costs and trade tensions. Enduring demand is propelled by construction, automotive, and insulation sectors, with innovations in co-product optimization and bio-derived pathways boosting efficiency and sustainability.

10+ Countries
40+ Production Facilities
30+ Operating Companies
10M+ Annual Capacity Tracked

Propylene Oxide Downstream Impact Mapping

Propylene oxide (PO) is a vital intermediate chemical with significant downstream impacts across multiple industries, including automotive, construction, consumer goods, and healthcare. It is primarily used in the production of polyurethanes, propylene glycol, and other chemicals that serve as essential raw materials in various applications. Disruptions in PO production, caused by feedstock limitations (like propylene), plant outages, or regulatory constraints, can lead to raw material cost increases, supply shortages, extended procurement cycles, and production inefficiencies. For example, in the automotive sector, PO-based polyurethanes are crucial for lightweight components and interior parts, while in construction, they are used in insulation and flooring.

Additionally, propylene glycol, derived from PO, is widely used in consumer goods, pharmaceuticals, and industrial applications. Increasing environmental and regulatory pressures on emissions, waste management, and recyclability are also reshaping demand patterns and pushing industries toward more sustainable production methods, further influencing PO’s downstream impact. Consequently, any disruptions in PO production can ripple across the value chain, raising costs and delaying production in these key sectors.

Propylene Oxide

Strategic Visibility – Propylene Oxide G.I.O Tracker

Propylene oxide production is capital-intensive and closely tied to propylene feedstock dynamics, making the market highly sensitive to operational disruptions, feedstock fluctuations, and regulatory changes. Any outages, capacity reductions, or supply chain constraints can quickly lead to price volatility and supply uncertainty for downstream derivatives such as polyurethanes (PU), propylene glycol (PG), epoxy resins, and glycol ethers.

By implementing GIO Tracker, early warning signals for nonlinear Propylene oxide supply disruptions across the petrochemical value chain can be captured.

The GIO Tracker provides real-time plant-level intelligence and disruption alerts, enabling stakeholders to anticipate supply shocks, manage procurement risks, optimize margins, and strengthen resilience across the global propylene oxide value chain. This data-driven insight helps stakeholders stay ahead of market fluctuations, safeguard against supply chain disruptions, and maintain operational continuity in key sectors.

Price Watch™ Propylene Oxide G.I.O Tracker Coverage

Global Overview

Global Propylene oxide production reached over 10 million tonnes in 2025, reflecting an increase of 5% from 2024. The Propylene Oxide GIO Tracker provides real-time, plant-level insights, monitoring 40+ facilities globally, particularly in Asia-Pacific (China: 5M+ tpa: South Korea: 0.6M tpa) and North America (USA: 2M+ tpa). It tracks nameplate capacity, operating rates, feedstock dependencies (propylene), and disruptions, identifying vulnerabilities in the propylene oxide value chain. This impacts downstream sectors like automotive (polyurethanes, adhesives), construction (insulation, coatings), consumer goods (personal care), and healthcare (pharmaceuticals). The tracker enables early detection of supply risks, plant outages, and margin pressures, helping stakeholders manage volatility and maintain stability in global propylene oxide markets.

Asia Pacific Propylene Oxide Plant Tracking

The Asia Pacific Propylene Oxide Plant Tracker monitors over 30+ PO production facilities in the region, providing real-time insights on risks such as shutdowns, feedstock disruptions (propylene), and weather impacts. It tracks capacity, debottlenecking, margin trends, and supply-demand balances, helping stakeholders manage tightness or oversupply. With PO’s role in polyurethanes (PU), propylene glycol (PG), and epoxy resins for industries like automotive, construction, and healthcare, the tracker supports proactive risk management and supply chain resilience.

  • China Propylene Oxide Plant Tracking: China is the world’s largest Propylene oxide (PO) producer, with the tracking system covering 30+ Propylene oxide production facilities, representing over 5+ million tonnes per annum (tpa) of installed capacity-accounting over 60% of global Propylene oxide capacity. The tracker provides updates on PO plant operations, feedstock constraints, and capacity changes, impacting China’s supply-demand balance and global prices. It supports procurement, trading, and risk management for downstream markets like polyurethanes (PU), propylene glycol (PG), and epoxy resins.

North America Propylene Oxide Plant Tracking

The tracker monitors around 5+ PO production facilities in the region, offering real-time insights into risks such as shutdowns, feedstock disruptions (propylene), and weather impacts. It tracks capacity, debottlenecking, margin trends, and supply-demand balances, helping manage supply tightness or oversupply. By focusing on PO’s role in polyurethanes (PU), propylene glycol (PG), and epoxy resins, it supports proactive risk management and strengthens supply chain resilience.

  • U.S. Propylene Oxide Plant Tracking: Monitors around 5 PO facilities, representing about 20% of global capacity (2M+ tpa). It tracks plant restarts, outages, feedstock constraints, and efficiency improvements, supporting industries like automotive, construction, and healthcare. By assessing downstream integration into polyurethanes, propylene glycol, and epoxy resins, it helps manage supply risks and optimize performance.

Europe Propylene Oxide Plant Tracking

The tracker monitors around 10 PO production facilities in the region, providing real-time insights into risks like shutdowns, feedstock disruptions (propylene), and weather impacts. It tracks capacity, debottlenecking, margin trends, and supply-demand balances, helping manage tightness or oversupply. Focusing on PO’s role in polyurethanes, propylene glycol, and epoxy resins, it supports proactive risk management.

  • Germany Propylene Oxide Plant Tracking: Monitors 3+ PO facilities, representing more than 10% of global capacity (1M+ tpa). It tracks plant restarts, outages, feedstock issues, and efficiency improvements, supporting sectors such as automotive, construction, and healthcare. By evaluating downstream integration into polyurethanes, propylene glycol, and epoxy resins, it helps manage risks and optimize performance.

Why Propylene Oxide G.I.O Tracker

Propylene Oxide G.I.O Tracker – Comprehensive Market Coverage & Intelligence Dashboard

Asset-Level Facility Intelligence

Regional Coverage

Asia Pacific

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – Asia Pacific
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – Asia Pacific
  • Count of PO Plants with overall operational capacity – Asia Pacific
  • PO Plants by Capacity (Ktpa) and Current Status – Asia Pacific
  • PO Plant details (location, region, year of commissioning) – Asia Pacific
  • Announced and Upcoming PO Plants with Capacity   – Asia Pacific

North America

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – North America
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – North America
  • Count of PO Plants with overall operational capacity – North America
  • PO Plants by Capacity (Ktpa) and Current Status – North America
  • PO Plant details (location, region, year of commissioning) – North America
  • Announced and Upcoming PO Plants with Capacity – North America

Europe

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – Europe
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – Europe
  • Count of PO Plants with overall operational capacity – Europe
  • PO Plants by Capacity (Ktpa) and Current Status – Europe
  • PO Plant details (location, region, year of commissioning) – Europe
  • Announced and Upcoming PO Plants with Capacity – Europe

Country-Level Coverage

China

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – China
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – China
  • Count of PO Plants with overall operational capacity – China
  • PO Plants by Capacity (Ktpa) and Current Status – China
  • PO Plant details (location, region, year of commissioning) – China
  • Announced and Upcoming PO Plants with Capacity – China

India

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – India
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – India
  • Count of PO Plants with overall operational capacity – India
  • PO Plants by Capacity (Ktpa) and Current Status – India
  • PO Plant details (location, region, year of commissioning) – India
  • Announced and Upcoming PO Plants with Capacity – India

South Korea

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – South Korea
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – South Korea
  • Count of PO Plants with overall operational capacity – South Korea
  • PO Plants by Capacity (Ktpa) and Current Status – South Korea
  • PO Plant details (location, region, year of commissioning) – South Korea
  • Announced and Upcoming PO Plants with Capacity – South Korea

Thailand

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – Thailand
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – Thailand
  • Count of PO Plants with overall operational capacity – Thailand
  • PO Plants by Capacity (Ktpa) and Current Status – Thailand
  • PO Plant details (location, region, year of commissioning) – Thailand
  • Announced and Upcoming PO Plants with Capacity – Thailand

Germany

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – Germany
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – Germany
  • Count of PO Plants with overall operational capacity – Germany
  • PO Plants by Capacity (Ktpa) and Current Status – Germany
  • PO Plant details (location, region, year of commissioning) – Germany
  • Announced and Upcoming PO Plants with Capacity – Germany

France

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – France
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – France
  • Count of PO Plants with overall operational capacity – France
  • PO Plants by Capacity (Ktpa) and Current Status – France
  • PO Plant details (location, region, year of commissioning) – France
  • Announced and Upcoming PO Plants with Capacity – France

Belgium

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – Belgium
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – Belgium
  • Count of PO Plants with overall operational capacity – Belgium
  • PO Plants by Capacity (Ktpa) and Current Status – Belgium
  • PO Plant details (location, region, year of commissioning) – Belgium
  • Announced and Upcoming PO Plants with Capacity – Belgium

Netherlands

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – Netherlands
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – Netherlands
  • Count of PO Plants with overall operational capacity – Netherlands
  • PO Plants by Capacity (Ktpa) and Current Status – Netherlands
  • PO Plant details (location, region, year of commissioning) – Netherlands
  • Announced and Upcoming PO Plants with Capacity – Netherlands

Spain

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – Spain
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – Spain
  • Count of PO Plants with overall operational capacity – Spain
  • PO Plants by Capacity (Ktpa) and Current Status – Spain
  • PO Plant details (location, region, year of commissioning) – Spain
  • Announced and Upcoming PO Plants with Capacity – Spain

Hungary

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – Hungary
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – Hungary
  • Count of PO Plants with overall operational capacity – Hungary
  • PO Plants by Capacity (Ktpa) and Current Status – Hungary
  • PO Plant details (location, region, year of commissioning) – Hungary
  • Announced and Upcoming PO Plants with Capacity – Hungary

USA

  • PO Capacity (Ktpa) at plant-level by Feedstock Type and Production Process – USA
  • PO Capacity (Ktpa) at plant-level by Product Type and Unit Type – USA
  • Count of PO Plants with overall operational capacity – USA
  • PO Plants by Capacity (Ktpa) and Current Status – USA
  • PO Plant details (location, region, year of commissioning) – USA
  • Announced and Upcoming PO Plants with Capacity – USA
  • Announced and Upcoming PO Plants with Capacity – Venezuela

Daily Operations Tracker

Regional Tracking

Asia Pacific

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

Europe

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

North America

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

Country-wise Tracking

China

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

South Korea

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

India

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

Thailand

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

Germany

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

Netherlands

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

Belgium

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

France

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

Hungary

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

Spain

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

USA

  • Total Operational Capacity (Ktpa) at plant level
  • Total Disrupted Capacity (Ktpa) and Production Loss (Kt) at plant level
  • Plant Outage Duration (Start Date and End Date)
  • Disruption Cause and Impact on Price
  • Plant Disruption by disruption type (Permanent or Temporary)

Frequently Asked Questions – Propylene Oxide G.I.O Tracker

What is the Propylene Oxide GIO Tracker?

The Propylene Oxide (PO) GIO Tracker is an asset-level intelligence platform that monitors global propylene oxide production capacity, operational disruptions, production losses, and price implications across major PO-producing regions.

What does the Propylene Oxide GIO Tracker track?

It tracks PO production capacity (Mtpa), feedstock dependencies (propylene), plant operating rates, expansions, startups, shutdowns, maintenance turnarounds, restarts, outage durations, and quantified production losses at the facility level.

How often is the data updated?

Plant-level operational status, turnaround schedules, and disruption signals are updated daily to provide real-time visibility into global PO supply conditions.

How is production loss measured?

Production loss is calculated by assessing affected PO capacity, outage duration, operating rate reductions, and feedstock constraints, delivering structured impact analysis across regional and global supply chains.

Does the Propylene Oxide GIO Tracker cover global or regional markets?

It provides global coverage with detailed regional and country-level insights, including Asia-Pacific, North America, Europe.

Who benefits from the Propylene Oxide GIO Tracker?

The platform supports propylene oxide producers, polyurethane and propylene glycol manufacturers, procurement teams, commodity traders, supply chain risk managers, and strategy professionals seeking early signals of supply tightness and price volatility.

How is it different from country-level PO production reports?

Unlike aggregated national statistics, the Propylene Oxide GIO Tracker monitors individual PO facilities, enabling early detection of outages, feedstock disruptions, and capacity shifts that impact the broader market.

How does it help manage PO supply risk?

By quantifying production losses, tracking turnaround schedules, and assessing downstream impacts on polyurethanes (PU), propylene glycol (PG), and epoxy resins markets, the platform enables proactive procurement, trading, and risk mitigation strategies.

Can I analyse PO alongside other materials and commodities?

Yes, the Propylene Oxide GIO Tracker applies a standardized plant-level framework, allowing comparison of PO disruptions, capacity movements, and supply risks with other petrochemicals and polymers for cross-commodity risk assessment.

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